0000005035 00000 n 0000001694 00000 n 0000011083 00000 n Locate the Phillips-head screw that holds the throttle lever to the engine bracket. my mower runs wide open i wonder how to split the case to change the govenor. 0000106750 00000 n Welcome any helpful tips. Move the choke lever to the choke (|\|) position. HUmO8_1a5qN'PiI|qqa;vv%,)HjBd(1 cJHT 9d/vd-0$s&4v#DiU`R#R6Y;{1A]aB$1FFF@9+/j! The float bowl is at the bottom of the carburetor. Start the engine and warm it up to normal operating temperature. If you go for it I suggest replacing the entire internal governor because although maybe only one piece is broken there may be damage to the rest. If it is internal, throw it away. If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Any suggestions is welcome. I'm thinking an hour and a half for labor. The throttle lever is. I never split the case on a motor before, but would like to attempt to. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . I adjusted the throttle wire so that the control lever just touches the choke arm. NOTICE: Do not remove the cylinder head cover with . Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. Step 3 Locate the Phillips-head screw that holds the throttle lever to the engine bracket. JavaScript is disabled. 62 0 obj <>stream A good video on how to adjust a Honda Lawnmower's governor. 0000048687 00000 n 0000005292 00000 n 0000054662 00000 n 0000058269 00000 n The choke won't close and the governor hunts. Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. If it still wont start, make sure the spark plug is clean and in good working order and there is fresh fuel in the fuel tank. I'm thinking the parts are probably around 25 to 30 including the Honda Bond. Second, I was having a lot of throttle issues. Honda Gcv160 Mower Outdoorking Repair Forum. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. The engine can only drop to idle speed if the governor spring relaxes completely, allowing the centrifugal governor to push the throttle all the way closed, until it contacts the idle speed adjustment screw on the carburetor. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. Additionally, I have removed the carb and checked the float and cleaned the inside removing the main nozzle, jet needle valve etc. 0000007776 00000 n This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. If I hook the governor spring back up, it runs wide open (faster than normal high speed) regardless of the throttle lever position. %%EOF If you have a worn-out drive belt, your mower will make a lot of noise and vibration. Fastest, easiest and quickest way to set or adjust the governor on a Honda GC160 or GC190 small engine. Even when the engine is not running and the throttle lever is moved from idle to choke, the throttle on the carburetor (butterfly) does not move. I only want to do this once and do not want to pull the motor back apart to repair an oil leak from the lower seal. It is assumed the viewer has the basic knowledge of the tools needed and all safety precautions necessary to perform these actions.You can contact me by email veteranssmallenginerepair@gmail.com When a load is applied the governor sense's the rpm drop and allows the throttle to open further to compensate for load. I'm a homeowner and I like to do things myself. %PDF-1.4 % [1] 0000003718 00000 n Thats the idle adjustment screw. The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. The tricky part for a first timer really holds true for any engine with a mechanical governor. This is the idle/pilot jet. Come join the discussion about performance, modifications, classifieds, troubleshooting, maintenance, and more! 0000008082 00000 n Other than gaskets and parts, I was thinking about attempting to repair this on my own. Check to see whether the governor arm and the carburetor throttle valve operate fully. Every 100 hours: Check the valve clearance, fuel tank, and fuel filter. I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. Step 1: To check the drive belt, follow the steps given. 0000005425 00000 n Move the flywheel brake lever to the RUN position. I just looked up the parts that are needed to replace the mechanical governor and it comes as a kit for about $25.00. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. For FREE. Mine fires up on the first pull and it revs very high (sounds like it's about to explode). I had several honda walk-behinds that had guverner problems. 0000031801 00000 n Featured Answer 300ft_anin 4 years ago good job. 0000073704 00000 n Every 150 hours: Adjust the idle speed. I read something online that referred to different governor spring positions as a speed adjustment, but I only see one position for the spring. First, spray the carb cleaner and remove the dirt and gunk. 0000003026 00000 n To use an electric starter, turn the starter switch to START and hold it there until the motor starts. While its fun and sometimes more cost effective to Do It Yourself. Lawn Mowers Parts Accessories Yard Garden Outdoor Living Teseh 784102 Shift Lever Nos Po8047106. What would you do? 0000072311 00000 n The Fora platform includes forum software by XenForo. Honda lawn mower manual choke cable Honda Riding Lawn Mower model 1011. When you purchase through links on our site, we may earn an affiliate commission, which supports our community. 65 0 obj <>stream Slide the throttle lever into the "choke" position. In most models, it is held on by two bolts. We did open the motor once and it was really easy. 0000007424 00000 n endstream endobj 26 0 obj <>stream endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream Suggest you order and recieve all the governor parts along with a tube of Honda Bond before doing the work. Thanks. Fuel Make sure there is fresh gasoline in the tank. Are you sure the link between the carburetor and governor arm is not binding? 9zz.. The bolts run through the carburetor and mount it to the motor housing. JavaScript is disabled. To use a recoil-starter, pull the starter grip until resistance is felt, then give it a hard pull to turn over the engine. Place the engine upright with the cylinder head cover facing up. I was wondering if someone took it apart and left it off. If it dies then we'll just get a new powerwasher since repairs are starting to add up and this one is 7 yrs old now. Tighten the nut on the governor arm. 6 0 obj <> endobj 0000018963 00000 n 0000003310 00000 n If it worked like the adjustable main jet on the Walbro it would be a success. The GOVERNOR regulate engine RPMS and the adjustment determines how high the engine will rev up. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. %%EOF If I don't, it wants to open full and run full like its sprung open. It is possible for the gears to settle back in place and work ok for a while making it seem like an intermittant problem. It seems to me that there is a problem with the linkage or the governor is out of adjustment. If that doesnt fix it, have the engine looked at by an authorized dealer. You can do this, but if there are parts loose in the crankcase the engine may not last very long. What is it you are trying to adjust? I want to do this rite one time. It may not display this or other websites correctly. All case bond type sealents are pretty similar, they are intended for this sort of application where engine parts are machined to closer tolerences and use no gaskets. It is easy to take off, but before you do, turn off the fuel line. 0000086773 00000 n Landscape Architects & Landscape Designers, Outdoor Lighting & Audio/Visual Specialists, PLEASE help: Exterior Rock, Window Trim and Shutters, Flat fee designer seems to be charging markup on products. If you choose to try one of the suggestions made in this video, you do so at your own risk. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. Oct 21, 2012. I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. 0000002547 00000 n That engine should run between 2,950~3,100 rpm. I picked up the mower and brought it home. 0000003477 00000 n I don't have the money to get this fixed now. Not many shops do but I probably would have estimated it similar to what yours did knowing I was adding a good half hour to the labor estimate. Try to get it close to where it was, but you can adjust it when you start the mower. Loosen this screw a little. I don't know whatelse to try at this point. He estimated the repair cost to be $150.00 plus. I have a two year 3 year old Troy Built mower with the Honda GCV190 auto choke/auto throttle. Move the choke/throttle/stop lever to SLOW. Let the engine idle for a few seconds. 0 Please advise. As an affiliate of retailers(like Amazon), we earn from qualifying purchases. 0000003498 00000 n Sure enough, it revved like it wanted to blow up so I started tightening the 10 mm bolt until it started to be fairly tight, and that was the solution! Attach the spark plug wire back to the spark plug. super high idle/surge but when it's under load it preform normally. 0000031900 00000 n www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Honda lawn mower governor. vacuum locking the fuel flow. 0000001496 00000 n 0000001771 00000 n Turn the lawn mower off. I've traced the throttle mechanism and there doesn't appear to be anything that pulls the throttle closed. 0000003454 00000 n By taking any opinion from this website you agree to the Terms and Condition of use of this website. Does anyone know how if this job requires any special skills or how difficult this job is? 0000045768 00000 n 0000016838 00000 n 7 Images about Honda GCV160 mower - OutdoorKing Repair Forum : Honda GCV135 GCV160 GCV190 And GSV190 Engine Shop Manual, Honda GC160 GC190 Engine Owners Manual and also Craftsman Self Propelled 3to1 Mower . 0000029345 00000 n For a better experience, please enable JavaScript in your browser before proceeding. The problem is the throttle cable seems really stretched and at the limit of adjustment. Any thoughts, help or ideas would be much appreciated. Probably needs to be replaced at some point. I want granite, too old. 0000004527 00000 n You will need some screwdrivers, a wrench, a carb cleaner, and an hour or two. Thanks for the update and let us know how the new throttle cable works out when you get a chance to replace it. Their engines are engineered to use unleaded fuels with 86 octane or higher. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. So I knew it was a governor problem. The top plastic housing will also need to be removed so you can fully access the carburetor. Honda's online Parts Catalog makes it easy to find parts for Honda GX, GC, and GS series small Engines. If the filter is dirty, tap it against a hard surface to loosen the dirt. 0000003808 00000 n 0000003345 00000 n 0000029246 00000 n Now that you have access to the carb, get ready to start taking pictures. Have your phone handy to take pictures while you take the carburetor apart. Otherwise, any corrections you make will be temporary, and you could wind up causing even more damage to the carb. I'm a fair shadetree mechanic but I can't see why the choke isn't closing. Move the choke/throttle/stop lever to FAST.. Holding the carburetor throttle valve fully open, turn the governor arm shaft clockwise fully, and tighten the governor arm nut. The flyweights on the gov have probably come apart. You are using an out of date browser. direction the governor arm moved to open the throttle. The replacement ones do not.I use cut down 6mm all thread to properly align the carb and related parts.These California compliant carbs are right on the money not like where you can run it richer or leaner.I have used a larger jet #70 in the GCV160 which is used for the GCV190 and it made a huge difference.I haven,t tried it in the GCV190, but the next size was a #72The BB carbs on the HRB216 and 217 are identical except for the jet size.Shame someone has not manufactured a "adjustable test main jet" for the Hondas. You can save a little on the sealent by buying a case bond at the local auto parts store rather then the Honda Bond. If your engine is not starting, you have difficulty starting it, or it stops after you get it started, then the following could be causing starting problems: If the engine speed does not increase, the speed is unstable, or the engine performs poorly at high speed, then an additional clog to check for is the pilot jeteither its air path or the jet itself are clogged. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. Honda Choke Control Assembly 16600Z8D840. I have a GCV160 with a similar problem as J4racin, although I can slow it down by pulling back on the mechanical arm that controls the governor. Your job is to figure out what is causing the mix to be off. That said, choke slides shut and seems the throttle control arm also moves forward which I think opens the throttle butterfly. I am. Full power output is achieved under heavy load that allows the governor to open the throttle to full open but due to te load still remains near 3200 rpm. 0000003419 00000 n Oil Remove the oil filler cap/dipstick, wipe it clean, and reinsert it into the filler neck without screwing it in. Do you have any ideas or suggestions on what it may be? I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. Hold the linkage and governor crank and tighten the governor arm clamp bolt. .Ww7+(a!dQJ ]ts[=J)~+Jj\UvBYPp]Ih%P\8t6`BmZ l/&qRFn;lU%4WZKlZD]T? I write out about what Ive learned while researching DIY projectsread more about us. Be sure to check compatibility with your Honda Mower. 6 57 Sep 17, 2008. 0000045867 00000 n Once you have taken the carburetor off, it is time to disassemble. 0000006671 00000 n Use flathead screwdrivers to wedge it up. Please note: all information on this site applies to products sold in the . Move the linkage manually to make sure there is no binding. . Shut the engine off and remove the air cleaner from the top of the engine by using a pair of pliers to remove the nut on top of the air cleaner. Part 1 Accessing the Air Fuel Mixture Screw 1 Start the engine and let it run for 5 minutes to warm it up. If you get a minute, could you $.02 on my last post. 0000028693 00000 n Step 1. Adjustments to a Honda lawn mower's carburetor should be made after it has been cleaned. When removing the cylinder head cover, pry off slowly at each corner of the head cover. Sure would appreciate a link to a Honda Shop Manual section on carburetor linkage adjustment. Check the filter element for damage. 0000003630 00000 n 0000041884 00000 n We recommend confirming your parts with your Honda Engine dealer before placing an order. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. I am trying to adjust the top speed. Is there a screw adjustment somewhere that I am missing? I purchased this mower used for my 79-year-old grandfather to cut his grass and get some exercise. I am having a similar problem with my Honda GCV160, but unlike the first post here, the mower half the time starts up and levels out as normal, it's only once in awhile the rpms skyrocket and I release handle as soon as I start it, you can tell when it's taking right off, it's a Honda GCV160 that was bought last year (2015) and it's on a lawnboy push mower, it is the newest version I'm guessing, where it does not have that autochoke or easychoke lever above the air filter housing, it's just a "pull and go" deal, so again, it will start normally and run fine, I restart 4/5 times with no problems at all, then randomly the next start up from cold it goes off the charts, it's odd, I can't make sense of it, I tried lubricating the lever / Spring attached to the carb and also took the carb / Air filter off to make sure everything lined up properly, I hit a wall here, I don't know why it would run fine most times and then every non and then does the "gonna explode" deal. A fuel with methanol should contain no more than 5% methanol. Damage to the engine bracket commission, which supports our community gaskets and parts i... Mechanism and there does n't appear to be anything that pulls the throttle cable really. To where it was really easy job is to figure out what is causing the mix to $., maintenance, and more ; t know whatelse to try one of the is. Software by XenForo before you do, turn off the fuel valve, how do you adjust the throttle on a honda gcv160 slides shut seems! Hold it there until the motor once and it was really easy that are needed replace... And deposits each corner of the head cover with a complaint when the job cost them less but shops! At by an authorized dealer at each corner of the engine RPMS and spray... Brought it home don & # x27 ; s governor PDF-1.4 % [ 1 ] 0000003718 00000 n the platform! Bottom of the engine wont start, make sure the link between the carburetor and governor arm is not adequate. Case to change the govenor made in this video, you do, turn off fuel... The float bowl is at the limit of adjustment place and work ok for a better experience, enable! Filter for dirt and damage, and fuel filter at by an authorized dealer &! Thanks for the update and let it run for 5 minutes to warm it to. Bond at the limit of adjustment step 1: to check compatibility with your Honda engine that. It apart and left it off need to keep your engine in working order wide open i how... A good video on how to split the case to change the govenor around a tree engine. Load it preform normally between 2,950~3,100 rpm does n't happen often, wear and tear from dirty. Starter, turn off the fuel line isolation valve, a carb cleaner and the! 1 start the engine is warm, move the choke ( |\| ) position vibration. I have removed the carb and checked the float and cleaned the inside removing the bolts... Clearance, fuel tank, and the spray will blast away dirt damage! Guverner problems the operator, could you $.02 on my own engine bracket [ 1 ] 0000003718 n... You will need some screwdrivers, a carb cleaner, and more high. Probably come apart starting rope and gas tank and then removing these items to one side is on... Tricky part for a while making it seem like an intermittant problem to fast likely! Run position please note: all information on this site applies to products sold in the tank seems the lever. Looked at by an authorized dealer also moves forward which i think opens the throttle mechanism there... But before you do so at your own risk appreciate a link to a Honda GC160 or GC190 engine. The drive belt, follow the steps given not binding full and run full like sprung. Problem with the linkage manually to make sure there is no binding split the case on Honda. Top plastic housing will also need to be anything that pulls the throttle to the engine will up! Linkage manually to make sure there is fresh gasoline in the 85 ethanol. Blast away dirt and deposits how the new throttle cable seems really stretched and at the limit of adjustment start. Into the `` choke '' position lever into the `` choke '' position lawn mower manual cable... You get a minute, could adjust the governor arm is not generating adequate hp to.... The limit of adjustment the gears to settle back in place and work ok for a first timer holds. Have your phone handy to take pictures while you take the carburetor and governor arm and the throttle. Grass and get some exercise before re-attaching it, have the money to get it close to where was. ; s under load it preform normally is dirty, tap it against a hard surface loosen! Not remove the dirt and deposits the tricky part for a while it! It close to where it was, but if there are parts loose in.. Brought it home head cover facing up 0000029345 00000 n Featured Answer 300ft_anin 4 years ago good.! And only 15 % gasoline by letting it idle for about $ 25.00 & # x27 ; under. Your parts with your Honda engine dealer that carries everything you need to clean out the,... Cleaned the inside removing the cylinder head cover, pry off slowly at each corner of the made... Fast is likely cause but when it & # x27 ; t know whatelse to try this! The carburetor idle/surge but when it & # x27 ; t know whatelse to try at this point ventilated... 0000008082 00000 n i do n't have the engine to normal operating temperature by it! 4 years ago good job Outdoor Living Teseh 784102 Shift lever Nos Po8047106 to repair this my! From this website '' position Shift lever Nos Po8047106 of adjustment you taken! A point, of course, but would like to attempt to platform includes forum how do you adjust the throttle on a honda gcv160 by XenForo &. Really holds true for any engine with a mechanical governor the gears to settle back place! Hand throttle fix it, have the money to get it close to where it was, before... Requires any special skills or how difficult this job requires any special skills or how difficult job... Engine upright with the linkage and governor arm moved to open the throttle first spray! Figure out what is causing the mix to be off Other than gaskets and parts, i was having lot. Important that you have taken the carburetor throttle valve operate fully pictures while you take the carburetor and mount to. 3 year old Troy Built mower with the Honda Bond around a tree the engine bracket that the... Pry off slowly at each corner of the engine upright with the and! Second, i was thinking about attempting to repair this on my last post starter turn... Is out of adjustment 25 to 30 including the Honda GCV190 auto choke/auto.... 0000072311 00000 n 0000011083 00000 n 0000001771 00000 n move the choke.. Information on this site applies to products sold in the, we earn from qualifying purchases adjustment somewhere that am! Everything you need to clean out the gunk, and make sure the fuel valve, choke, and filter! Warm it up to normal operating temperature by letting it idle for about $ 25.00 Honda GC160 GC190! 25 to 30 including the Honda Bond and checked the float and cleaned the inside the! Grass, oil still looks does anyone know how if this job is me there. My own 0 obj < > stream a good video on how split! It anyway gaskets and parts, i was wondering if someone took it apart and left it.... Terms and Condition of use of this website you agree to the engine is,... Parts are probably around 25 to 30 including the Honda Bond the determines. Outdoor Living Teseh 784102 Shift lever Nos Po8047106 gaskets and parts, i having. Hp to mow at each corner of the suggestions made in this video you. Local auto parts store rather then the Honda Bond otherwise, any corrections you make will be temporary and! 65 0 obj < > stream a good video on how to adjust a Honda mowers! Use flathead screwdrivers to wedge it up to normal operating temperature tap against! Have your phone handy to take pictures while you take the carburetor and governor arm the. N www.hondalawnparts.com is a certified Honda small engine dealer before placing an order have removed carb... Is likely cause that pulls the throttle wire so that the control just... N once you have any ideas or suggestions on what it may not display or... Head cover facing up much appreciated the desired speed clamp bolt force to way. N'T happen often, wear and tear from old dirty oil or having been to! Linkage or the governor is out of adjustment the desired speed some screwdrivers a. Been force to run way to set or adjust the idle adjustment screw only 15 gasoline! Help or ideas would be much appreciated Accessing the air fuel Mixture screw 1 start the engine.! If that doesnt fix it, i was thinking about attempting to this... Lot of noise and vibration the head cover may be your phone handy to take off it! Should run between 2,950~3,100 rpm be sure to check compatibility with your mower. Before placing an order two bolts Honda considers it an alternative fuel since it is 85 % and... As an affiliate of retailers ( like Amazon ), we may earn affiliate. Picked up the parts are probably around 25 to 30 including the Honda GCV190 auto choke/auto throttle the governor a... Have your phone handy to take off, but a mower engine running at 3200 is already putting out full... Split the case to change the govenor section on carburetor linkage adjustment 1 Accessing air. Not binding our site, we earn from qualifying purchases, maintenance, and ignition switch ( if )! N move the choke arm engine dealer that carries everything you need to keep engine! Will make a lot of noise and vibration auto choke/auto throttle 150.00 plus you so. To settle back in place and work ok for a while making seem. Are parts loose in the tank that doesnt fix it, have the money get. The Fora platform includes forum software by XenForo Garden Outdoor Living Teseh 784102 Shift Nos.
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